Aileron and spoiler hinges are made from UltraCoat covering. Cut strips 3/4" wide and iron a strip to the top of the aileron control surface, then position the aileron so that it has a slight space (1/32") between it and the wing. Iron the wing side of the 3/4" strip in place. Now flip the aileron over onto the top of the wing and iron another 3/4" strip of UltraCoat onto the underside. Note that this piece will make contact with the surface piece along the slight gap between the wing and aileron. Now flip the aileron back into its normal position and re-iron along the top to finish the hinge process. This makes a very nice clean hinge line.
We used Hangar 9 Titanium Pro-Link 4-40 x 1-1/2 with a DuBro Ball Link on both ends for the aileron push rods.
Spoilers are hinged the same as the aileron, but only with a top surface piece of UltraCoat. Gap at hinge is 1/64". The A7050 spoiler servo is hard mounted to the plywood plate in the wing (do not use the rubber grommets) The metal control horn pushes the spoiler door open and catches the wire "stirrup" when it closed. The plywood plate will need to have a clearance opening cut for this stirrup an arrangement. Wire stirrup is 8mm wide and 17mm tall. There are pre-marked holes in the spoiler for the placement of this stirrup, but those may need to be offset one direction depending on the control arm used. The Heavy Duty Hangar 9 Half Servo Arm 1" long is recommended.
We used Hangar 9 Titanium Pro-Link 4-40 x 1-1/2 with a DuBro Ball Link on both ends for the aileron push rods.
Spoilers are hinged the same as the aileron, but only with a top surface piece of UltraCoat. Gap at hinge is 1/64". The A7050 spoiler servo is hard mounted to the plywood plate in the wing (do not use the rubber grommets) The metal control horn pushes the spoiler door open and catches the wire "stirrup" when it closed. The plywood plate will need to have a clearance opening cut for this stirrup an arrangement. Wire stirrup is 8mm wide and 17mm tall. There are pre-marked holes in the spoiler for the placement of this stirrup, but those may need to be offset one direction depending on the control arm used. The Heavy Duty Hangar 9 Half Servo Arm 1" long is recommended.
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