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Piper Pawnee 235 (33% - Hanger 9)

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  • #16
    Fun with the Spray gun........two spray coats of Poly-Brush

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    And then on to the Poly-Spray with two coats

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    • #17
      Georgeous work, Scott. The pinking looks fantastic all painted out.
      Team PowerBox Systems Americas... If flying were the language of men, soaring would be its poetry.

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      • #18
        Nice stuff Scott, but how much weight does all that sealer and paint add to the overall mass?

        Jeremy and Ben
        SCCAAA TT TN

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        • #19
          Hi Jeremy,
          That is a very good question, I thought about it as I was removing the last of the Ultracoat off of the rudder. The Rudder as it stands right now thru Poly-Spray (UV protection) is 102 grams.

          Most of the Poly-Brush and Poly-Spray evaporate off as the label on on the Poly-Spray indicate that its 30-40% Toluene, 10-20% Methyl Ethyl Ketone, 10-20% Methyl Isobutyl Ketone.......Pretty much all solvent......

          Of interest, I found that if I use some Freezer paper ( waxed on one side ) and an Iron set to 200 degrees, I can reseal and smooth out the Pinked tape edges that lifted a little without damaging the surface.

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          Scott

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          • Swiss1
            Swiss1 commented
            Editing a comment
            You can also use the left over backing from vinyl, I use it on painted Solartex without effecting the paint!

        • #20
          Damn, that looks nice!

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          • #21
            And ....a splash of color...on the Rudder..........Poly-Tone Eagle Red.....and Nevada Silver

            Rudder final weight is 106 grams

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            Last edited by MarnochS; 10-28-2016, 03:32 PM.

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            • Xroadie
              Xroadie commented
              Editing a comment
              Looks great Scott!! It makes me want to build something like that

          • #22
            Checking on ETO-band.....size and placement via "reference" material......

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            Fresh paint.......

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            and one side done....

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            Last edited by MarnochS; 10-28-2016, 03:31 PM.

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            • #23
              While the Poly-Tone dries on the other half.....on to the wing. Tip bow cut and rough shaped...... a few clamps to see what it looks like

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              After thinning the trailing edge

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              • #24
                minor modification to the tip bow- it was looking a bit too "thick" so the other bow that came off the form went through the band saw....10mm.....

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                Working on the flap reconfiguration to get more travel and top driven......70 degrees.....

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                Last edited by MarnochS; 11-19-2016, 02:51 PM. Reason: spelling

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                • #25
                  Wing tip progress with the thinned bows - pondering the sheeting process of the forward section and center rib.....0.040 G10 bow reinforcement .

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                  • #26
                    Got stuck on the tip bow ribs and how to cut/sand them to shape......settled on the hotwire version.

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                    • JimD
                      JimD commented
                      Editing a comment
                      Now that is a slick idea!

                  • #27
                    Lookin' good! I love the looks of the fabric. I think you have it covered () but to help with sheeting the tip slide your sand paper off the 'T' sander a bit and let the naked end glide along the rib. That'll give you a nice transition at the bow end for the sheeting to lay.

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                    • #28
                      Hi Mike,
                      Thanks for the Tip... tip. Now I just have to get out the VM/P Naptha solvent to get the old sandpaper of the bar

                      Used two alignment guides/spacers for gluing the ribs on square. Ribs are 3/32 balsa

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                      • #29
                        And the bottom side

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                        Looks like its time for fabric.......

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                        • #30
                          Fabric, Poly-Tac.........and endless hours of peeling the glue off finger tips.

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