I was looking for some winglets for my DG-500 and as the tip are in between dimension, no fit from any suppliers...
Well, I just decided to carve some to see if I was able to do a pair...
Look like after couple evening I am quite happy with what I did.
First I assembled a sandwich of balsa/plywood/balsa with wood glue in order to do a regular carved tip on the wing, and cut another sandwich for the winglet with thinner balsa using one of DG 3 views. then inserted piano wire in the tip to support them
Untitled by steffruelle, on Flickr
Next move has been to shape both part using wing airfoil and inspiration! sanding both side with an angle and gluing it in place using CA. Biggest part is to do them symetrical
Untitled by steffruelle, on Flickr
Untitled by steffruelle, on Flickr
Untitled by steffruelle, on Flickr
Then, gererously appying 3M 77 and laying down some light Fiberglass cloth, and soaking it with thin epoxy
Untitled by steffruelle, on Flickr
Let it cure, primer, filler
Untitled by steffruelle, on Flickr
Just remian to paint it, should be ready in time for winamac...
Stéphane
Well, I just decided to carve some to see if I was able to do a pair...
Look like after couple evening I am quite happy with what I did.
First I assembled a sandwich of balsa/plywood/balsa with wood glue in order to do a regular carved tip on the wing, and cut another sandwich for the winglet with thinner balsa using one of DG 3 views. then inserted piano wire in the tip to support them
Untitled by steffruelle, on Flickr
Next move has been to shape both part using wing airfoil and inspiration! sanding both side with an angle and gluing it in place using CA. Biggest part is to do them symetrical
Untitled by steffruelle, on Flickr
Untitled by steffruelle, on Flickr
Untitled by steffruelle, on Flickr
Then, gererously appying 3M 77 and laying down some light Fiberglass cloth, and soaking it with thin epoxy
Untitled by steffruelle, on Flickr
Let it cure, primer, filler
Untitled by steffruelle, on Flickr
Just remian to paint it, should be ready in time for winamac...
Stéphane
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